High Katundu Linear Module

High Load Linear Module ndi chida cholozera bwino chomwe chimapangidwa kuti chizitha kupirira katundu wolemetsa, wokhoza kuyenda mokhazikika komanso molunjika pansi pa katundu wambiri. Ndilo gawo lofunikira pakuwongolera kusamuka kwa mizere yolemetsa pama automation amakampani. Chofunika kwambiri cha High Load Linear Module ndicho kukhala ndi katundu-kunyamula katundu woposa ma module wamba (nthawi zambiri amakhala ndi katundu woyambira mazana a kilogalamu mpaka matani matani), komanso kusanja kulondola kwamayendedwe ndi kusasunthika.

Mfundo yogwirira ntchito ya High Load Linear Module imagwirizana ndi ma module a mzere wamba, kutengera "rotation linear" njira yosinthira: yoyendetsedwa ndi mota yoyendetsa (makamaka servo motor), kuyenda kozungulira kumasinthidwa kukhala mizere ya liniya kudzera pa zomangira za mpira (zomwe zimakonda kunyamula katundu wambiri) kapena zolemetsa zolemetsa{0}} Dongosolo (monga heavy linear guides and square guides) amagawa katundu kudzera-zolumikizana ndi mapointi ambiri, kuwonetsetsa kuti mayendedwe ake ndiwowongoka pamene akukana kutembenuzika ndikukhalabe olimba kwambiri.

Mwamakhalidwe, ma module okhala ndi mizere yayikulu amatsindika-mapangidwe apamwamba:

Dongosolo loyendetsa galimoto limagwiritsa ntchito zomangira zazikulu-zowirikiza kawiri (kukweza nthawi zambiri Kuposa kapena kofanana ndi 10mm) kapena malamba olimba, ophatikizidwa ndi-ma injini amphamvu a servo;

Gawo lotsogolera limagwiritsa ntchito njanji zolemetsa kwambiri-zolowera m'mipilo (monga makolozera anayi a mpira), okhala ndi malo okulirapo pakati pa slider ndi njanji yolowera, komanso kulemedwa mwamphamvu-kunyamula;

Pansi pake amapangidwa ndi chitsulo chokhuthala chokhala ndi mipanda kapena chitsulo chosungunula, ndipo mitundu ina imalimbikitsidwa ndi nthiti kuti ipititse patsogolo kukana kwathunthu;

Zida zothandizira zimaphatikizapo zovundikira fumbi lachitsulo ndi zotchingira zamphamvu-zikulu, zomwe ndizoyenera malo ovuta monga fumbi ndi kugwedezeka.

Apa, tikuyambitsa High Load Linear Module, TMK150 ya chilengedwe chonse kapena yopanda fumbi kapena yopanda madzi ndi data motere:
Mwalandiridwa kuti muwonere mapulojekiti ena kapena kuchezera makanema athu ndi YouTube: https://www.youtube.com/@tallmanrobotics

Zochitika zogwiritsira ntchito High Load Linear Module zimayang'ana kwambiri pazofunikira zolemetsa:
Makampani olemera: zitsulo zotumizira zida zopangira zitsulo, chakudya chokhoza kugwira ntchito -zida zamakina zolemetsa;
Malo osungiramo katundu: -ma cranes olemera kwambiri ndi makina onyamula zotengera pa doko kwa malo osungiramo zinthu zitatu{1}}zowoneka bwino;
Kupanga magalimoto: kutanthauzira kolemetsa-ntchito yowotchera thupi;
Azamlengalenga: Kuyika kusintha kwa nsanja zazikuluzikulu zosonkhana.

Poyerekeza ndi ma module opepuka, High Load Linear Module imathandizira liwiro (nthawi zambiri Zochepera kapena zofanana ndi 1m/s) ndi mawonekedwe opepuka posinthanitsa ndi kuchuluka kwa katundu komanso kukana kukhudzidwa, zomwe zimapangitsa kuti ikhale gawo lalikulu lamagetsi olemetsa{1}}magawo opangira makina.

Kodi mungasankhe bwanji High Load Linear Module yomwe ili yoyenera pakugwiritsa ntchito kwanu?
Kusankha High Load Linear Module yomwe ili yoyenera pakugwiritsa ntchito kumafuna chigamulo chokwanira malinga ndi momwe zinthu zilili, chilengedwe, ndi zofunikira zogwiritsira ntchito-nthawi yayitali. Masitepe enieni akhoza kufufuzidwa motere:

1.Kufotokozera momveka bwino zofunikira za katundu
Katundu ndiye chizindikiro choyambirira pakusankhidwa, ndipo ndikofunikira kuwerengera molondola momwe mphamvu ikugwirira ntchito:
Katundu woyengedwa: Sankhani chitsanzo chokhala ndi katundu wovoteledwa Wachikulu kuposa kapena wofanana ndi nthawi 1.2 kuchuluka kwa katundu weniweni malinga ndi katundu wokhazikika (monga kulemera kwa chogwirira ntchito) ndi katundu wosunthika (monga mphamvu ya inertia panthawi yothamanga / kuchepetsa) panthawi yogwira ntchito (yokhala ndi malire achitetezo otetezedwa kupeŵa-nthawi yayitali yogwira ntchito yonse yomwe imatsogolera ku kuwonongeka kwa moyo wonse).
Kuchulukirachulukira ndi mphindi yakugubuduza: Ngati pali mphamvu yotsatsira nthawi yomweyo (monga kugundana panthawi yamayendedwe) kapena katundu wa cantilever (monga malekezero amodzi a gawo lonyamula kulemera), chidwi chowonjezera chiyenera kuperekedwa pamlingo wotsutsana ndi gawo la module ndikugubuduza mphamvu yonyamula (onaninso nthawi yopindika yomwe imaperekedwa ndi wopanga). Mwachitsanzo, kasamalidwe ka zidebe zamakina adoko amayenera kuyang'ana kwambiri kukana kukhudzidwa, pomwe kudyetsa cantilever kwa zida zamakina kumafunika kulimbikitsa mapangidwe oletsa kugwetsa.

2.Match zoyenda chizindikiro zofunika
Zosefera kutengera liwiro, mathamangitsidwe, ndi zomwe zimafunikira pamayendedwe:
Liwiro ndi mathamangitsidwe: Liwiro la ma module apamwamba nthawi zambiri amakhala Ochepera kapena ofanana ndi 1m/s. Ngati maimidwe apamwamba-akufunika (monga m'mizere yopangira makina), mathamangitsidwe (nthawi zambiri Ochepera kapena ofanana ndi 5m/s²) akuyenera kutsimikiziridwa kuti apewe kuwonongeka kwa zida zotumizira chifukwa cha mphamvu zochulukirapo.
Kutalika kwaulendo: Sankhani molingana ndi mtunda weniweni wa kayendetsedwe kake, ndipo zindikirani kuti maulendo ataliatali (monga Greater kuposa kapena ofanana ndi 3 mamita) ma modules, kulimba kwa maziko kuyenera kuganiziridwa kuti musapatuke chifukwa cha kulemera kwanu; Ena opanga High Load Linear Module amapereka ma splicing modules omwe angakwaniritse kufunikira kwa mtunda wautali wautali, koma kutayika kolondola pa malo opangira kuyenera kuyesedwa.

3.Tsimikizirani zolondola komanso zokhazikika
Kufunika kolondola kumakhudza mwachindunji mtengo wosankha, ndipo kuyenera kuganiziridwa motengera momwe mungagwiritsire ntchito:
Kuyika kulondola komanso kubwerezabwereza:
Ngati agwiritsidwa ntchito polumikiza mwatsatanetsatane (monga chigawo cha mumlengalenga), m'pofunika kusankha chitsanzo chokhala ndi malo olondola Ochepera kapena ofanana ndi 0.02mm ndi kubwereza kubwereza kulondola Kuchepera kapena kofanana ndi 0.01mm (kawirikawiri amaphatikizidwa ndi ball screw+servo motor yotsekedwa{3}}loop control);
Ngati amangogwiritsidwa ntchito pazinthu zolemetsa (monga kusungirako zosungirako), malo olondola ochepera kapena ofanana ndi 0.1mm ndi okwanira kukwaniritsa zofunikira.
Kusasunthika: Kusasunthika Kwapamwamba Kwambiri Yonyamula Liniya Module (monga zitsulo zotayira ndi njanji zokhuthala zokhotakhota) zimatha kuchepetsa kupindika pansi pa katundu ndipo ndizoyenera zochitika zokhala ndi zofunika kwambiri kuti zisunthike (monga zolemera-zodyetsa zida zamakina); Ngati momwe ntchitoyo iliriyo sikukhudzidwa ndi mapindikidwe (monga kutsika-kuthamanga kotsika), pulani yopepuka komanso yolimba kwambiri (monga aluminiyamu alloy+reinforcing ribs) ingasankhidwe.

4. Sinthani kuyika ndi malire a malo, ndi kutsimikizira kuti zimagwirizana malinga ndi-zikhalidwe zoyika tsamba:
Malo oyika: Miyeso yoyika zida zoyezera ndizochepa (kutalika, m'lifupi, kutalika), ndipo kukula kwa gawo lofanana kumasankhidwa (monga kapangidwe kameneka koyenera malo ang'onoang'ono, mapangidwe oyenerera oyenera kutseguka).
Mayendedwe oyika: Mukayika mopingasa, kuyenera kutsatiridwa pa kufanana kwa katundu wa slider-kuchuluka kwake; Kuyika moyima (monga kukweza zinthu zolemera) kumafuna zida zowonjezera zowonjezera (kuteteza magetsi ndi kugwa); Mphamvu yonyamula katundu wa lateral njanji yowongolera iyenera kutsimikiziridwa kuti ikayikidwe.
Kugwirizana kwa mawonekedwe: Onetsetsani kuti mawonekedwe agalimoto (monga mphamvu yamagetsi ya servo, protocol yolumikizirana) ndi mawonekedwe a sensa (monga switch switch, encoder) ya module ikugwirizana ndi dongosolo lomwe lilipo kuti mupewe ndalama zowonjezera zosintha.

5.Kuwunika kusinthasintha kwa chilengedwe
Zinthu zachilengedwe zimakhudza mwachindunji moyo wa ma modules ndipo zimafuna kuwunika koyang'anira chilengedwe
Zochitika zokhala ndi fumbi lalikulu/kuwonongeka kwamafuta (monga zitsulo ndi kukonza makina): Sankhani chitsanzo chokhala ndi chivundikiro cha fumbi chotsekedwa bwino (chitsulo) ndi mapangidwe oletsa kuipitsa ndi mafuta otsogolera njanji;
Malo onyowa/owononga (monga kukonza chakudya, makampani opanga mankhwala): sankhani stainless steel material guide rail+anti{1}}corrosion coating base;
Malo otentha kwambiri (monga msonkhano woponyera): M'pofunika kutsimikizira malire apamwamba a kutentha kwa injini ndi njanji yowongolera (nthawi zambiri Kuposa kapena kufanana ndi madigiri 80, zitsanzo zapadera zimatha kufika madigiri 150).

6.Kulinganiza ndalama ndi zosowa zosamalira
Mtengo woyambira: Mtengo wa High Load Linear Module ukuwonjezeka ndi katundu, kulondola, ndi zinthu (monga zitsulo zotayidwa + za mpira kukhala 30% -50% zodula kuposa malamba a aluminiyamu aloyi + synchronous), ndipo bajeti ikuyenera kuyendetsedwa molingana ndi zomwe zikufunika.
Kukonza kwanthawi yayitali: Ngati mawonekedwe a pulogalamuyo ndi ovuta kuzimitsa pafupipafupi (monga njanji yopangira makina), kuyenera kuyang'aniridwa kwambiri pakukonza njanji zowongolera (monga zowongolera-zotsogola) ndi zomata zazitali-zotsogola (monga zomangira zolimba zolimba, zokhala ndi moyo wopitilira maola 10000).

Posankha, chofunikacho chikhoza kuyang'aniridwa pang'onopang'ono malinga ndi "katundu → magawo oyendayenda → kulondola → chilengedwe → mtengo". Ngati ndi kotheka, perekani magawo ogwiritsira ntchito (monga kukula kwa katundu, kayendetsedwe ka kayendetsedwe kake, zithunzi za chilengedwe) ndikulankhulana ndi gulu laukadaulo la wopanga kuti atsimikizire kusinthika kudzera pakuyezetsa koyerekeza kapena kuyesa zitsanzo, kuti mupewe kulephera kwa zida zomwe zimachitika chifukwa cha kuganiziridwa molakwika.