Servo Electric Cylinder ndi njira yotalikirapo-yotsogola kwambiri ya electromechanical integrated linear actuator yomwe imatha kutseka{1}}loop control of linear motion kudzera pa servo motor and precision transmission system. Imayimira luso lapamwamba kwambiri laukadaulo wa silinda yamagetsi, kuphatikiza magwiridwe antchito apamwamba a machitidwe a servo ndi kudalirika kwa makina otumizira, ndipo amagwiritsidwa ntchito kwambiri podula-minda yam'mphepete yomwe imafunikira kuyika nanoscale kapena kuwongolera mphamvu mwanzeru.
Servo Electric Cylinder ndi njira yokwera-yomwe imagwira ntchito bwino kwambiri yomwe imagwirizanitsa servo motor drive, makina otumizira olondola, ndi masilinda. Cholinga chake chachikulu ndikukwaniritsa -kutseka kolondola kwambiri-kuwongolera malo, liwiro, ndi mphamvu kudzera pa makina a servo, kuphatikiza kusakhazikika kwa silinda yamagetsi ndikuwongolera bwino kwa servo. Servo Electric Cylinder ndiye gawo lofunika kwambiri la-kumapeto kwa linear drive mu mafakitale.
Kapangidwe ka servo silinda yamagetsi kumawonjezera mphamvu ya "servo control" pamaziko a silinda yamagetsi wamba, ndipo zigawo zake zazikulu ndi izi:
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Chigawo |
Kufotokozera Zaukadaulo |
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Servo motere |
Monga chigawo chachikulu choyendetsa (nthawi zambiri AC servo motor), imakhala ndi kuyankha kwakukulu, liwiro lalikulu, komanso kutulutsa kokwanira kwa torque. Imatha kuwongolera ngodya yozungulira kudzera pama siginecha akuyenda kapena kulamula mabasi. |
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Njira yotumizira molondola |
Zomangira za mpira (zomata zazitali-zimagwiritsa ntchito zomangira za mapulaneti) nthawi zambiri zimagwiritsidwa ntchito kutembenuza mozungulira kuzungulira kwa ma servo motors kukhala mizere yosunthika, yokhala ndi mphamvu yopitilira 90% komanso kuchotsera kwakung'ono kwambiri kobwerera kumbuyo (nthawi zambiri Zochepera kapena zofanana ndi 0.1mm), kuwonetsetsa kuti malo ali olondola. |
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Thupi la silinda ndi ndodo ya pistoni |
Thupi la silinda yachitsulo yapamwamba-yolimba imapereka chithandizo cholimba, ndipo ndodo ya pistoni imalumikizidwa mwachindunji ndi katundu, kutulutsa kukankhira kwa mzere. Mapangidwe omaliza ali ndi zolumikizira zokhazikika (monga ulusi wamkati ndi mapini mapini) kuti aziyika mosavuta. |
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Servo control system |
Mulinso ma driver a servo ndi zida zoyankhira (monga ma encoder, grating rula, kapena masensa okakamiza) kuti apange zotsekera{0}}loop control: 1) .Dalaivala amalandira malangizo kuchokera ku kompyuta yapamwamba (monga PLC, woyendetsa zoyenda) kuti ayang'anire ntchito ya servo motor; 2) . Chipangizo choyankha chimayang'anira malo, liwiro, kapena mphamvu yotulutsa pisitoni mu nthawi yeniyeni ndikutumiza chizindikiro kwa dalaivala; 3) .Dalaivala amasintha mokhazikika potengera kupatuka pakati pa malangizo ndi mayankho kuti atsimikizire kuti kuyenda kwenikweni kumagwirizana ndi malangizowo. |
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Zida zothandizira |
Kuphatikizira manja owongolera (kuchepetsa kupatuka kwa radial), chinthu chosindikizira (chopanda fumbi komanso chosalowa madzi, kuthandizira milingo yachitetezo monga IP54/IP65), chida chamabuleki (malo otsekera mphamvu ikazimitsidwa kuti katundu asagwe), ndi zina zambiri. |
Makhalidwe ofunikira a Servo Electric Cylinder
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Zolondola kwambiri |
Kulondola kwa malo kumatha kufika ± 0.01mm (kutengera kulondola kwa wononga ndi chipangizo choyankha), ndipo kulondola kobwerezabwereza ndikochepera kapena kofanana ndi ± 0.005mm, kupitilira ma silinda wamba amagetsi kapena hayidiroliki. |
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Yankho lamphamvu kwambiri |
Kuyimitsidwa kofulumira kwa injini ya servo kumathandizira kuti silinda yamagetsi izitha kuyenda mwachangu-kubwerezabwereza pafupipafupi (monga ma stroke angapo afupiafupi pa sekondi imodzi), ndipo nthawi zoyankhira nthawi zambiri zimakhala ma milliseconds. |
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Limbikitsani kuwongolera ndi kuwongolera liwiro |
Kuwongolera kolondola kwa mphamvu kumatha kupezedwa kudzera mu mphamvu ya sensa yamphamvu (monga kuwongolera mphamvu pagulu, kulondola kwa ± 1% FS), ndipo liwiro limatha kusinthidwa mosalekeza mkati mwa 0.1mm/s mpaka 1000mm/s. |
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Kukhazikika ndi katundu mphamvu |
Mapangidwe a silinda amapatsa kukana kwakukulu kwa kuzunzika ndi kukhudzidwa, komwe kumakhala ndi 50N mpaka 500kN (matani 50), omwe amatha m'malo mwa silinda zapakati komanso zothamanga kwambiri zama hydraulic. |
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Kupulumutsa mphamvu ndi kuteteza chilengedwe |
Palibe chifukwa chamafuta a hydraulic kapena wothinikizidwa mpweya, palibe kutayikira kwamadzi, komanso kugwiritsa ntchito mphamvu ndi 30% -50% yokha ya ma hydraulic system. |
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Kuphatikiza kwanzeru |
Imathandizira ma protocol a mabasi a mafakitale monga PROFINET, EtherCAT, Modbus, ndi zina zotero, imagwirizanitsa mosasunthika ndi machitidwe olamulira, ndipo imathandizira kuyang'anira kutali ndi kusintha kwa parameter. |
Kusiyana kwazinthu zogwirizana
Mitundu Yazinthu Zosiyanasiyana Zofananira Zogwiritsa Ntchito
Servo electric cylinder servo motor+closed-loop control, high{2}}kulondola kwambiri, kuyankhidwa mwatsatanetsatane, kuyezetsa kaye,{3}}kumapeto kwapamwamba{3}}
Silinda wamba wamagetsi, mota wamba (monga DC motor)+otsegula-loop control, low precision, simple push-kukoka, kukweza (monga khomo ndi zenera drive)
Silinda ya Hydraulic yoyendetsedwa ndi mafuta a hydraulic, yokhala ndi mphamvu yayikulu koma yowongolera pang'ono, yokhala ndi zochitika zotayikira komanso zolemetsa (monga zitsulo ndi makina akulu omanga)
Pneumatic cylinder compressed air drive, mtengo wotsika koma wosakhazikika bwino, kupepuka, -zotsika mtengo (monga kusanja ndi kukankha)
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Mtundu wa Zamalonda |
Kusiyana Kwakukulu |
Zochitika Zofananira za Ntchito |
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Servo silinda yamagetsi |
servo motor+closed-loop control, high{2}}kulondola, kuyankha kwakukulu |
kusanja mwatsatanetsatane, kuyezetsa koyerekeza,{0}}zosintha kwambiri |
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Silinda yamagetsi wamba |
mota wamba +otseguka-loop control, yocheperako |
kukankha kosavuta-kukoka, kukweza (monga khomo ndi zenera) |
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Silinda ya Hydraulic |
kuyendetsedwa ndi mafuta a hydraulic, okhala ndi mphamvu zambiri koma kuwongolera kolondola, |
ndi kutayikira ndi zolemetsa zolemetsa (monga zitsulo ndi makina akuluakulu omanga) |
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Pneumatic silinda |
mpweya woponderezedwa, wotsika mtengo koma wosakhazikika, |
katundu wopepuka,{0}}zotsika mtengo (monga kusanja ndi kukankha) |
Servo electric cylinder ikumasuliranso mulingo wowongolera-zida zomaliza. Phindu lake lalikulu lagona pakuphatikizana kwabwino kwa kudalirika kwaukadaulo wamakina ndi kupita patsogolo kwa chiphunzitso chowongolera, ndikupereka gawo loyambira la m'badwo wotsatira wazopanga zanzeru. M'mabotolo a zida za semiconductor, mankhwala olondola, ndi zina zotero, kafukufuku ndi kakulidwe ka masilinda amagetsi otha kutha kutha kutha -makumapeto kwakhala gawo lofunikira kwambiri pamphamvu yadziko lonse ya strategic science and teknoloji.
Apa, tikuyambitsa mndandanda wa Electric Cylinder ndi data motere:
Mwalandiridwa kuti muwonere mapulojekiti ena kapena kuchezera makanema athu ndi YouTube: https://www.youtube.com/@tallmanrobotics
Malo ogwiritsira ntchitomwa Servo silinda yamagetsi
1).Kupanga ndi kusonkhanitsa molondola:
Chida chomangitsa bawuti yamagalimoto (kuwongolera kulimbitsa mphamvu ndi kusamuka);
Kukonzekera kolondola kwazinthu za 3C (mafoni a m'manja, tchipisi), monga kulumikiza pazenera ndi kuyika kwapagawo.
2)) Kuyerekezera ndi zida zoyesera:
Makina oyesa kutopa kwazinthu (kuwongolera kupsinjika / kupsinjika pafupipafupi komanso kukakamiza);
Kuyesa kulimba kwa mipando yamagalimoto ndi zoyimitsidwa (kuyerekeza kugwedezeka kwakukulu-kwanthawi yayitali m'misewu).
3) . High mapeto yodzichitira kupanga mzere:
Robot end effector (monga kuwongolera bwino malo panthawi yogwira ndikugwira);
Gwirizanitsani ndikusindikiza mbale za electrode zamakina a lithiamu batire laminating (ndi mphamvu yowongolera kulondola kwa ± 5N).
4).Zamlengalenga ndi Chitetezo:
Chida chofananira ndi ndege zokwera ndege;
Kusintha kwabwino kwa ngodya ya chowombera mizinga (chofunikira pakuyika ± 0.05mm).
5).Kafukufuku wamankhwala ndi sayansi:
Kudyetsera zida za maloboti opangira maopaleshoni ochepa (mamilimita kuwongolera molondola);
Kusamutsidwa kolondola kwa zitsanzo mu zida zoyesera zachilengedwe (monga microscope stage drive).
Silinda yamagetsi ya Servo ndi kuphatikiza kwabwino kwa "makina olondola" ndi "ukadaulo wowongolera servo", womwe umathetsa zovuta za kulondola kochepa, kuipitsidwa kwambiri, komanso kukonza zovuta zamakina amtundu wa hydraulic/pneumatic. Panthawi imodzimodziyo, imadutsa malire a ma silinda amagetsi wamba ndipo imakhala yofunika kwambiri pakuyendetsa-zigawo zapamwamba za mafakitale ndi zida zanzeru. Ndi kupita patsogolo kwa Industry 4.0 ndi kupanga mwanzeru, kugwiritsa ntchito kwake-m'njira zolondola kwambiri, zamphamvu kwambiri, komanso zodalirika kwambiri zipitilira kukula.
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