Linear Drive Unit

Linear Drive Unit ndi chipangizo chophatikizika cha electromechanical chomwe chimasinthira kusuntha kozungulira kukhala koyenda mzere. Pophatikiza ma drive motor, transmission mechanism, guide components, and control system, Linear Drive Unit imapindula kwambiri-zotuluka m'mizere yokhazikika, ndipo imagwiritsidwa ntchito kwambiri m'zida zopangira makina kuti zilowe m'malo mwa ma silinda ndi masilinda a hayidiroliki.

Dongosolo loyendera limodzi lili ndi zigawo zinayi zazikulu:

1. Galimoto yamoto: imapereka gwero lamagetsi, servo motor yomwe imagwiritsidwa ntchito kwambiri kapena stepper motor, imatsimikizira mphamvu yotulutsa ndi liwiro;

2. Njira yotumizira: imatembenuza kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake kake.

3. Dongosolo lotsogola: Onetsetsani kuti zikuyenda bwino, monga maupangiri amizere, ma slider, ndi zina zotero, kuchepetsa kukangana ndi kupirira mphamvu zamagetsi;

4. Dongosolo loyang'anira: Yambitsani malo ndi liwiro lotseka-loop control kudzera pa encoder, PLCs, kapena zowongolera zoyenda kuti muwongolere kulondola kwamayendedwe.

Mfundo yogwirira ntchito:

Ikalandira ma siginecha amagetsi, galimotoyo imapanga kusuntha kozungulira, komwe kumasinthidwa kukhala kusuntha kwa mzere kudzera pamakina opatsira (monga nati ya wononga mpira wolumikizana ndi screw), kuyendetsa katunduyo kuti ayende mobwerezabwereza motsatira dongosolo lowongolera. Dongosolo loyang'anira limayang'anira momwe momwe zinthu zilili munthawi yeniyeni-(monga ma sigino a encoder) ndikusintha mphamvu ya mota kuti zitsimikizire kuti kusunthaku kukugwirizana ndi lamulo, kukwaniritsa kulondola kwa millimeter kapena ngakhale ma micrometer.

Ma Linear drive unit amagwiritsidwa ntchito kwambiri mu:

Industrial automation: kusuntha kwa manja pakugwirira ntchito pamzere, kusonkhanitsa mwatsatanetsatane, ndi maloboti owotcherera;

Zida zamankhwala: Kuyika kwa bedi la CT, ntchito yolondola ya maloboti opangira opaleshoni;

Kupanga kwa 3C: kusamutsidwa kolondola kwa kachitidwe ka semiconductor wafer ndi kuyang'anira bolodi la PCB;

Nyumba yanzeru: Kuyendetsa basi kwa matebulo okweza magetsi ndi makatani;

Logistics warehousing: njira yokankhira makina osanja komanso makina okweza ma cranes a stacker.

Poyerekeza ndi makina akale a pneumatic/hydraulic, ubwino wake uli pakutha kuwongolera liwiro ndi malo, ndipo ndi yoyenera m'malo anzeru ndi fumbi{{0}opanda ntchito.

Mwalandiridwa kuti muwonere mapulojekiti ena kapena kuchezera makanema athu ndi YouTube: https://www.youtube.com/@tallmanrobotics

Apa, tikuyambitsa Linear Drive Unit, TMS220-CM ​​yokhala ndi data motere:

Poyerekeza ndi masilindala achikhalidwe ndi masilinda a hydraulic, Linear Drive Unit ili ndi maubwino ambiri pakuchita, kuwongolera, kusinthasintha, ndi zina. Kusiyana kwake kuli motere:

1. Zolondola kwambiri pakuwongolera kuyenda

Linear drive unit imagwira ntchito yotseka-loop control kudzera ma servo/stepper motors kuphatikiza ma encoder, ndi malo olondola mpaka 0.01mm-0.1mm, ndipo imatha kuwongolera molondola liwiro, kuthamanga, ndi kusamuka. Imathandizira mitundu yoyenda yovuta monga liwiro lambiri, liwiro lofananira, komanso liwiro losinthika.

Masilinda / ma hydraulic silinda amadalira kuthamanga kwa gasi / madzi kuti ayendetse, ndipo amakhudzidwa ndi kupsinjika kwapakati. Kulondola kwa malo nthawi zambiri kumakhala 1mm-5mm, ndipo liwiro silingathe kulamulirika (lingathe kusinthidwa mozungulira kudzera muzitsulo zotsekemera), zomwe zimapangitsa kuti zikhale zosatheka kukwaniritsa mapulani ovuta.

2. Kusintha kwamphamvu kwa mphamvu yotulutsa mphamvu ndi liwiro

Mphamvu yotulutsa (kukankhira / kukanikiza) ndi liwiro la gawo loyendetsa liniya zitha kusinthidwa munthawi yeniyeni kudzera pazizindikiro zapano komanso zamphamvu. Mwachitsanzo, posintha mphamvu yamagalimoto, imatha kusinthira kumtundu wa 1N-10000N, ndi liwiro la 0.1mm/s-1000mm/s kuti likwaniritse ntchito zosiyanasiyana.

Mphamvu yotulutsa ndi liwiro la silinda / hydraulic cylinder zimatsimikiziridwa ndi kukakamizidwa kwa gwero la mpweya / gwero la hydraulic, ndipo kusintha kumafuna kusinthidwa kwa hardware monga ma valve ndi ma diameter a silinda. Kusinthasintha ndikosavuta, ndipo pali chodabwitsa cha "kukwawa" (kusakhazikika pa liwiro lotsika).

3. Kusinthasintha bwino kwa chilengedwe

linear drive unit ilibe chiwopsezo cha kutayikira kwapakatikati, sikufuna mafuta opaka mafuta/hydraulic, ndi yoyenera ku fumbi-malo opanda kanthu (monga ma semiconductors, zamankhwala), mizere yopangira chakudya, kapena malo opangira ma laboratories aukhondo, ndipo samakhudzidwa ndi kusintha kwakukulu kwa kutentha ndi chinyezi (ntchito yokhazikika pa -20 digiri -80 digiri).

Silinda imafunikira mpweya woponderezedwa, womwe ungakhudzidwe mosavuta ndi zonyansa zomwe zili mumlengalenga (madzi, mafuta, fumbi) ndikuyambitsa zovuta; Pali chiwopsezo cha kutayikira kwamafuta komanso kuipitsidwa kwa chilengedwe m'ma hydraulic silinda, ndipo kuwonjezereka kwamafuta aku hydraulic viscosity pa kutentha kochepa kumatha kuchepetsa mphamvu. Pa kutentha kwambiri, kungayambitse kukalamba kwa chisindikizo.

4. Kuchepetsa kugwiritsa ntchito mphamvu komanso kukonza ndalama

Gulu loyendetsa liniya limangogwiritsa ntchito mphamvu panthawi yogwira ntchito, pafupifupi osagwiritsa ntchito mphamvu mumayendedwe oima. Zigawo zazikuluzikulu (motor, njanji yowongolera, screw) zimakhala ndi moyo wopitilira maola 10000, ndipo kukonza kumangofunika kuyeretsa pafupipafupi njanji yowongolera ndikuwunika kulimba kwa zomangira, osasinthanso zisindikizo kapena kuwonjezeredwa kwa media.

Masilinda amafunikira mpweya wopanikizidwa mosalekeza (zopondereza mpweya zimagwiritsa ntchito magetsi pakapita nthawi-zikugwira ntchito kwanthawi yayitali), pomwe masilinda a hydraulic amafunikira mapampu a hydraulic kuti asunge kupanikizika, zomwe zimapangitsa kuti azigwiritsa ntchito mphamvu zambiri; Ndipo zida zosindikizira zimakhala zosavuta kung'ambika, zomwe zimafunikira kusinthidwa pafupipafupi (kukonza miyezi 3-6 pafupifupi), zomwe zimapangitsa kuti pakhale mtengo wokwera wokonzanso.

5. Kuphatikiza kwanzeru ndikosavuta

Dongosolo loyendetsa liniya limatha kulumikizidwa mwachindunji ku PLC, mabasi amakampani (monga EtherCAT, Modbus) kapena machitidwe a IoT, kuthandizira kuyang'anira patali ndi mayankho a data (monga zenizeni-katundu wanthawi, kutentha, chidziwitso cha malo), kuthandizira kukonza mwanzeru ndi chenjezo lolakwika la mizere yopangira makina.

Silinda ya cylinder/hydraulic cylinder imafuna masensa owonjezera (monga ma switch maginito) kuti akwaniritse kuzindikira koyambira, ndipo sangathe kupereka ndemanga pamphamvu, liwiro, ndi data ina, zomwe zimapangitsa kuti zikhale zovuta kuphatikizira muzinthu zowongolera mwanzeru.

6. Zambiri zosinthika unsembe ndi masanjidwe

Dongosolo loyendetsa liniya silifuna payipi yakunja ya mpweya / hydraulic, ndipo ili ndi mawonekedwe ophatikizika (kuphatikiza ma mota, kutumiza, ndi zida zowongolera). Itha kukhazikitsidwa pamakona angapo monga ofukula, yopingasa, komanso yokhotakhota, kupulumutsa zida. Ndizoyenera makamaka pazida zazing'ono komanso zofananira (monga zida zopangira 3C ndi zida zamankhwala).

Masilinda / masilindala a hydraulic amadalira kulumikizana kwa mapaipi, ndipo mawonekedwe ake amachepa ndi malo a gasi / hydraulic station. Ngati payipiyo ndi yayitali kwambiri, ipangitsa kuti kuyankha kuchedwe komanso phokoso chifukwa cha kugwedezeka kwa mapaipi.

Linear drive unit ndi yoyenera kwambiri pazosowa zamakono zamafakitale zolondola kwambiri, luntha, komanso ukhondo, makamaka pankhani ya kusonkhana molunjika, zida zamankhwala, kupanga zopangira zida zamagetsi, komanso kukhala ndi maubwino odziwikiratu; Komabe, chifukwa cha mtengo wake wotsika komanso mphamvu zophulika zamphamvu, masilindala / ma hydraulic cylinders akadali oyenerera pazochitika zomwe zili ndi zofunikira zochepa zolondola monga mayendedwe osavuta obwereza (monga kupondaponda ndi kugwira). Ndi kukweza kwa mafakitale a automation, linear drive unit ikusintha pang'onopang'ono magawo amtundu wamadzimadzi amadzimadzi ndikukhala njira yayikulu yothetsera mizere.