Screw Linear Modules

Screw Linear Module ndi makina opangidwa kuti aziyenda bwino pamakina opanga makina ndi mafakitale. Imagwiritsira ntchito makina omata koti-kawirikawiri zidindo za mpira kapena zowola{2}}kutembenuza zozungulira kukhala zowongoka-zoyenda. Ma module awa amagwiritsidwa ntchito kwambiri pomwe kulondola, kubwereza, komanso kuyenda koyendetsedwa kumafunika.

Screw Linear Modules ndi zida zofunika zamakina zomwe zimagwiritsidwa ntchito kuwongolera kuyenda kwa mzere moyenera komanso moyenera. Amakhala ndi zomangira zotsogola, mota, njanji yowongolera, ndi nyumba. Pakatikati pa kapangidwe kawo pali zomangira zotsogola, zomwe zimatembenuza kusuntha kozungulira kuchokera pagalimoto kupita kumayendedwe olondola. Sitima yowongolera imagwira ntchito kuti zitsimikizire kuti zida zoyenda zikuyenda bwino komanso popanda kupatuka kosafunika. Nyumbayi imapereka chithandizo ndi chitetezo, zomwe zimapangitsa kuti gawoli likhale lolimba komanso lodalirika kuti ligwiritsidwe ntchito kwa nthawi yayitali-.

Kapangidwe kake ka Screw Linear Module kumaphatikizapo screw shaft (mpira screw kapena lead screw), mota (servo, stepper, kapena AC/DC), gulu la mtedza, ndi dongosolo lowongolera mzere. Galimotoyo imazungulira wononga, kuchititsa mtedza kuyenda motalika, kukankhira kapena kukoka katundu womangidwa. Ma modules ambiri amaphatikizanso masensa ndi owongolera kuti apititse patsogolo kulondola kwa malo. Mapangidwe awo ophatikizika komanso owuma amawapangitsa kukhala oyenera-kutumiza katundu wambiri kwinaku akugwira ntchito bwino.

Mfundo yogwirira ntchito ya Screw Linear Module: Spiral transmission Mfundo yotengera screw nut - Motor ikayendetsa wononga kuti izungulire, natiyo sungazungulire mofanana ndi wononga chifukwa cha zovuta za ulusi ndipo umatha kungoyenda mowongoka motsatira screw axis; Dongosolo lowongolera limaletsa kusuntha kwa ma radial ndi kuzungulira kwa nati, kuwonetsetsa kuti imayenda motsatira mzere wotsatira. Zomangira za mpira zimachepetsa kukangana kudzera m'maberelo a mpira, kumapangitsa kuti anthu azitha kupatsirana bwino ndi 85% -95%; Trapezoidal screw ndi mikangano yotsetsereka yokhala ndi mphamvu yochepa (20% -40%), koma imakhala ndi mtengo wotsika komanso kudzitsekera komweko (katunduyo sungasunthe pambuyo polephera mphamvu).

Mwalandiridwa kuti muwonere mapulojekiti ena kapena kuchezera makanema athu ndi YouTube: https://www.youtube.com/@tallmanrobotics

Ma Ball Screw Linear Modules for General Environment ochokera ku Tallman Robot ali ndi TMS zotsatirazi{{0}CM:

Ball Screw Linear Module for Dust{{0}proof Environment yochokera ku Tallman Robot ili ndi TMS zotsatirazi{1}}CR

Long Stroke Screw Linear Module for General Environment TM-SL-CM

Chivundikiro cha Organ TM

Screw Linear Modulesndi zofunika m'mafakitale osiyanasiyana. Popanga makina, amayika zida, kusonkhanitsa zigawo, ndikugwira zida mwatsatanetsatane. Makampani opanga ma semiconductor amadalira iwo kuti azitha kukonza komanso kuyang'anira makina ophatikizika. Zida zamankhwala, monga zida zojambulira ndi zida za opaleshoni ya robotic, zimagwiritsanso ntchito ma modulewa kuti aziyenda molamulidwa. Kuphatikiza apo, amapezeka mumakina onyamula, makina a CNC, ndi osindikiza a 3D, komwe kusuntha kobwerezabwereza ndikofunikira.

Ndi njira ziti zodzitetezera pakukhazikitsa ndi kukonza zolakwika za ma module amtundu wa mpira?

Kuyika ndi kukonza zolakwika za module ya liniya ya mpira kumakhudzanso kulondola kwawo, moyo wautumiki, komanso kukhazikika kwa magwiridwe antchito. M'pofunika kulabadira mwapadera makina udindo, mphamvu bwino, ndi chizindikiro calibration. Njira zodzitetezera ndi izi:

1. Kukonzekera musanayambe kukhazikitsa Screw Linear Module

1). Kuwunika kwamagulu

Yang'anani ngati screw imayenda bwino (popanda kugwedeza kapena phokoso lachilendo), ngati slider njanji imayenda bwino, ndipo ngati pali zinthu zakunja mu dongosolo lozungulira mpira; Tsimikizirani kuti moduliyo ikugwirizana ndi kukula kwake, ndikutsimikizira ngati magawo monga screw lead ndi katundu wovoteledwa akukwaniritsa zofunikira zamapangidwe.

2). Chithandizo choyambira cha Screw Linear Module

Pamwamba pa maziko oyikapo ayenera kukhala athyathyathya (zolakwika za flatness Zochepera kapena zofanana ndi 0.1mm/m), zoyera, ndipo ngati kuli kofunikira, gwiritsani ntchito sandpaper kuchotsa burrs; Ngati mazikowo ndi gawo la welded, amayenera kuthandizidwa ndi ukalamba kuti athetse kupsinjika kwamkati ndikupewa kusinthika komwe kumakhudza kulondola kwa gawoli pambuyo pake.

2. Mfundo zazikuluzikulu za kukhazikitsa makina kwa Screw Linear Module

1). Kukonzekera kwa module

Gwiritsani ntchito njira ya "diagonal step-ndi-kulimbitsa" njira yokonza gawoli (monga kumangitsa pang'onopang'ono mabawuti a M6 ndi 20% -50% -100% torque, torque 8-10N · m), kuteteza kupsinjika kwanuko kuti zisayambitse mapindidwe a maziko; Malo oyikapo ayenera kumamatiridwa mwamphamvu pansi pa gawoli, ndipo kusiyana kungathe kufufuzidwa ndi chowunikira (chiyenera kukhala chochepera 0.02mm), apo ayi shims iyenera kuwonjezeredwa kuti isinthe.

2). Parallelism calibration

Use a dial gauge to calibrate the parallelism between the module and the motion reference (error ≤ 0.05mm/m), ensuring that the screw axis is parallel to the guide rail and reducing additional torque; Long stroke modules (>1m) iyenera kuyeza kumapeto onse awiri ndi mfundo zitatu pakati kuti tipewe kupotoza koyambira komwe kumakhudza kulondola kwathunthu.

3). Kulumikizana kwagalimoto

Pamene injini ndi wononga zilumikizidwe kupyolera mu kugwirizana, vuto la coaxiality liyenera kukhala Locheperapo kapena lofanana ndi 0.1mm, ndipo kupatuka kwa ngodya kuyenera kukhala Kuchepera kapena kufanana ndi digiri ya 0.5, yomwe ingathe kuyesedwa pogwiritsa ntchito chida chogwirizanitsa laser; Kusankha kophatikizana kuyenera kugwirizana ndi torque ya injini (nthawi zambiri 1.5 kuchulukitsa ndi torque) kuti tipewe kulemetsa komanso kusweka.

4). Katundu unsembe

Pakatikati pa mphamvu yokoka ya katunduyo iyenera kugwirizana ndi kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake. Mukayika molunjika, ndikofunikira kukhazikitsa zida zotsutsana ndi kugwa (monga mabuleki amagetsi, zotsekera zamakina) ndikuyesa ngati katunduyo ali wokhazikika mphamvu ikatha.

3.Electrical commissioning specifications of Screw Linear Module

1). Kuwunika kwa waya

Mawaya a ma motors, ma encoder, ndi masiwichi ochepera akuyenera kukhala ogwirizana ndi zojambulazo, ndikukana kwapansi kosakwana 4 Ω kupewa kusokonezedwa ndi ma elekitiroma; Alekanitse mawaya a zingwe zamagetsi ndi mizere yolumikizira (yokhala ndi mipata yokulirapo kuposa kapena yofanana ndi 30cm) kuti mupewe kupatuka komwe kumadza chifukwa cha kusokonekera kwa ma sigino.

2). Zokonda za parameter

Musanayambe mphamvu yoyamba, tsimikizirani kuti magawo oyendetsa galimoto (monga panopa, kugawikana, nthawi yowonjezereka) akugwirizana ndi galimoto kuti asatengeke kwambiri; Panthawi yoyeserera, yambitsani liwiro lotsika (lochepera kapena lofanana ndi 50mm / s) ndi mathamangitsidwe ang'onoang'ono (Ochepera kapena ofanana ndi 1m/s²), ndipo muwone ngati kusunthako kuli kosalala.

3). Chepetsani kuwongolera

Sinthani malire a makina kapena malo osinthira zithunzi kuti muwonetsetse kuti pali malire a 5-10mm kumapeto kwa sitiroko kuti mupewe kugundana kolimba; Pokhazikitsa zofewa zochepetsera malire kudzera mwa wolamulira, zimakhala ngati chitetezo chapawiri kwa malire a makina.

4. Kulondola kolondola ndi kuyesa kwa Screw Linear Module

1). Malipiro a gap

Gwiritsani ntchito laser interferometer kuti muzindikire chilolezo chakumbuyo (nthawi zambiri Zochepera kapena zofanana ndi 0.01mm), ndipo ngati zipitilira kulolerana, zitha kulipidwa ndikumangitsa mtedza (kawirikawiri mtedza) kapena magawo owongolera; Yesani kulondola kwa malo pa liwiro losiyana (monga 200mm/s, 500mm/s) kuti muwonetsetse kuti cholakwika pa liwiro lonselo chili mkati mwaololedwa.

2). Thamangani mayeso

Thamangani mosalekeza kwa mphindi 30, fufuzani kutentha kwa injini ndi wononga (ziyenera kukhala Zocheperapo kapena zofanana ndi madigiri 60), ndipo ngati zikuwotcha, fufuzani ngati katunduyo akupitirira malire kapena ngati mafuta akukwanira; Yang'anani phokoso la kachitidwe (likuyenera kukhala lochepera 65dB), phokoso lachilendo limatha kuchitika chifukwa cholumikizana ndi kupatuka kapena kuvala kwa mpira, ndipo makinawo ayenera kuyimitsidwa kuti athetse mavuto.

Malangizo a 5.Maintenance pambuyo pa kukhazikitsa Screw Linear Module

Opaleshoni isanayambe, onjezani mafuta apadera opaka mafuta (mafuta a lithiamu NLGI giredi 2) ku wononga zotsogola, ndikubaya mafuta opaka (ISO VG32) muchowongolera njanji; Jambulani data yoyika ndi kukonza zolakwika (monga kufanana ndi kulondola kwa malo) ngati chizindikiritso chokonzekera mtsogolo.

Poyang'anira kulondola kwa makhazikitsidwe (makamaka kufanana ndi coaxiality) ndi sitepe-pa-kuthetsa zolakwika, cholakwika cha malo a Screw Linear Module chingathe kuwongoleredwa mkati mwa 80% ya mtengo wapangidwe, ndipo moyo ukhoza kuwonjezedwa kupitirira nthawi 1.5.